Numerous industries use air compressors to power machines, tools, and production systems. However, all air compressors in Lincoln suffer from one common issue: moisture build-up. Once it accumulates, it affects performance by damaging the components and increasing untimely maintenance requirements. Most industrialists notice the problem only when water starts appearing, or equipment begins malfunctioning.
The compression process naturally produces moisture, but the equipment should be able to remove it. Unfortunately, inappropriate system design, insufficient maintenance, and improper operating conditions worsen the problem. If you hope to manage your compressed air systems, you need to understand why moisture forms in the first place and how to control it.
What Causes Moisture to Gather Inside Air Compressors
Here is a scientific explanation: when air is compressed, it reduces its ability to hold large quantities of water vapour. This vapour turns into liquid as the compressed air cools. That is how water accumulates inside the compressor. There is no way to avoid condensation entirely, but excess moisture can be controlled. In fact, its presence proves that the system needs additional measures.
Moisture can be effectively managed only after understanding the factors that contribute to condensation.
Temperature Changes During Condensation
One of the primary reasons behind the formation of moisture is the increase in temperature during compression. The process generates heat, which, in turn, causes the air to hold more moisture. As soon as this hot air passes through the cooler parts of the system, it condenses.
If you do not have an appropriate cooling and moisture-removal process in place, this water will flow through the pipelines. Sooner rather than later, it will reach sensitive equipment, affecting performance.
Poor Air Dryer Performance
Air compressors in Lincoln work best when paired with air dryers, as they remove moisture from compressed air. However, certain problems may exist with the dryer, too. If it is incorrectly sized, poorly maintained, or does not function properly, most of the water will stay in the system.
You need to inspect and service your air treatment equipment regularly. It is the only way to ensure that compressed air remains usable in industrial applications.
Inadequate Drainage Systems
Compressed air systems gather condensation in the tanks, filters, and pipework. Naturally, if the drainage points or automatic drains are damaged, blocked, or ignored, water will accumulate over time.
What you need is a properly designed drainage system to remove the collected moisture before it worsens things throughout the system.
Incorrect System Design and Installation
How compressed air pipework is laid out also dictates moisture management. Poorly installed pipes, insufficient slopes, and incorrect component placement stop the water from exiting the system.
To prevent this, you need a well-designed system that includes airflow, pressure components, and moisture removal to ensure the air compressors operate optimally.
So, if you need air compressors, consult T.A Industries Ltd. Established in 1982, we are a family-run business that specialises in supplying and servicing air compressors in Lincoln, as well as pipework systems. We stock a wide range of rotary screws and reciprocating air compressors at our Gainsborough showroom. We also have a well-equipped workshop where we service and repair air compressors from all brands.
Contact us today.
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